Footwear Machinery
Footwear Machinery, Automation & Boot Manufacturing
High-precision direct injection technology for footwear manufacturing. Streamline production, reduce costs, and enhance product quality with high-performance industrial equipment.
Direct injection machine
High precision solutions for the footwear industry
The DESMA Direct Injection Machine is designed to offer maximum precision and efficiency in footwear production. Its advanced technology ensures perfect adhesion between the sole and the upper, delivering highly durable, comfortable finishes. In addition, this machine allows the incorporation of orthopedic and advanced support features, creating more comfortable, safer, and higher-quality footwear.
Applications:
- Footwear industry
Product characteristics:
- Injection precision: Ensures perfect adhesion between the sole and the upper of the shoe.
- Material versatility: Compatible with PU, RU, and TPU for a wide range of applications.
- German technology: Based on the most advanced technology, now with comprehensive support in Mexico.
- Production optimization: Reduced operating costs, fewer errors, and greater efficiency.
Benefits
- Smart production: Less labor, less waste, and more results.
- Material savings: Lower material consumption, reducing operating costs.
- High efficiency: Greater precision in dosing and ultra-precise mixing.
Reduction of operating costs:
Fewer rejections and rework.
Greater profitability:
Increase in profit margin.
Guaranteed occupational safety:
Minimization of manual tasks.
Environmental compliance:
Cleaner and more sustainable production.
Robotic automation
Automation of critical tasks in footwear production
Robotic automation performs tasks such as spraying, positioning, and cutting soles with exceptional precision. This technology improves production line performance, reduces unit costs, and optimizes material use for more efficient production with fewer errors.
Applications:
- Footwear industry
Product characteristics:
- Precise spraying: Exact application of release agents and adhesives to minimize waste.
- Exact positioning: Precise placement of lasts and sole pieces.
- Sole trimming: Uniform and precise cutting of sole edges.
- Flexible operation: From a single robot to fully automated lines.
Benefits
- Cost reduction: Lower personnel costs and less waste
- Increased production: Efficiency and footwear quality improve by up to 30%.
- Occupational safety: Minimization of risks and repetitive tasks.
Greater profitability:
Fewer errors, more production, and less rework.
Regulatory compliance:
Adjustment to safety and traceability standards.
Sustainable production:
Contribution to waste reduction and improvement of operational efficiency.
Robot for spraying release agent
Optimizes the demolding process in footwear manufacturing
The robot for spraying release agents optimizes application, making demolding easier and preventing sole damage. Electrostatic spraying technology ensures a quick return on investment by reducing material waste and increasing productivity.
Applications:
- Footwear industry
- Automotive
- Composites
- Wood and glass
Product characteristics:
- Electrostatic spraying technology: For precise application of the release agent in the necessary areas.
- Compatibility: Works with all types of release agents (water, wax, silicone, etc.).
- Low material consumption: Minimizes PU adhesion to the mold and prolongs mold life.
- Fast amortization: Significant savings in release agent and materials, reducing operating costs.
Benefits
- Cost reduction: Less material waste and greater mold durability.
- Higher quality: Consistent products in each production cycle.
- Worker safety: Less exposure to chemicals.
Lower environmental impact:
Cleaner and more sustainable production.
Greater productivity:
Process optimization and reduction of repetitive tasks.
Compliance with standards:
Conformity with safety and traceability standards.
AMIR C: automation that powers your cementing
Advanced automation for precise and reliable cementing
AMIR C offers innovative solutions that combine automation, robotics, and precision to cement the upper and sole of footwear. Thanks to this technology, footwear manufacturers achieve greater efficiency, material savings, and cleaner, more profitable production.
Applications:
- Footwear industry
Product characteristics:
- Digital production control: Recipes loaded by RFID or barcodes guide the process.
- Precise cement application: Robots spray exactly the necessary amount of primer and cement.
- Optimized conditioning and pressing: Automatic cells guarantee perfect sole placement.
Benefits
- Greater efficiency and safety: Frees personnel from repetitive, heavy manual tasks.
- Profitability: Reduction of operating and consumable costs.
- High quality: Guarantees consistency and precision in the process.
Cost reduction:
Less material waste and consumable savings.
Greater productivity:
Increased profitability and return on investment.
Sustainable production:
Contributes to waste reduction and compliance with environmental regulations.
PU boot manufacturing: customized production
From idea to product: custom boots with precision
Our PU boot manufacturing offers customized production. With flexible color dosing, each boot can be unique, allowing unlimited color and design combinations without compromising efficiency or quality.
Applications:
- Agriculture and construction
- Food industry
- Safety boots
Product characteristics:
- Lightness and comfort: PU boots are up to 40% lighter than rubber or PVC boots, offering excellent insulation and resistance.
- Flexible material: Resistant to heat and cold, flexible at low temperatures, and non-slip.
- Safety: Complies with all safety standards for work boots.
Benefits
- Material savings: Less waste and greater long-term profitability.
- Compliance with safety standards: Meets work boot standards.
- Greater comfort: Lighter and more comfortable boots for the end user.
Reduction of material and transportation costs:
Less material waste and reduced operating costs.
Long-term profitability:
Fast return on investment.
Sustainable production:
Greater comfort for the end user and lower environmental impact.
Success Stories
The results speak for themselves. Below are some success cases that show how we have transformed and optimized our clients’ processes:
